Semiconductor / operational program

Malware-Free Equipment and Legacy Patch Program

An operational SEMI E188 intake program plus a patch and AV strategy, built on E191 status reporting, that works for toolsets the vendor stopped supporting years ago.

Best forFabs and OSATs that need a working process for clean equipment intake and a defensible answer to the legacy patching problem.

Service overview

Malware walks into fabs through the front door

The most common infection path in semiconductor manufacturing is not a sophisticated network attack. It is a maintenance laptop, a USB stick, or a returning tool carrying malware straight through the loading dock. SEMI E188 exists because this keeps happening: the 2018 WannaCry-variant outbreak at a leading foundry, introduced during a tool install, cost an estimated USD 170 million in a single quarter.

We build the operational program: intake validation stations, media controls, supplier requirements, and the patch and AV strategy, driven by E191 device status reporting, that answers the hardest question in fab security: how do you defend toolsets that can never be patched?

Program components

  • E188 equipment intake validation process and scanning station design
  • Removable media and maintenance laptop control program
  • Supplier security requirements and contractual language
  • Patch feasibility classification across the tool fleet, built on the E191 OS inventory
  • Compensating control design for unpatchable legacy toolsets
  • AV and allowlisting strategy compatible with tool constraints

Our approach

Engagement methodology

The steps of the engagement, designed around the operational constraints of live industrial environments.

Step 01 / 05

Intake path mapping

We map every path equipment, media, and maintenance devices take into your fab, identifying the gaps where malware currently walks in unchecked.

Step 02 / 05

E188 intake program design

Scanning stations, validation procedures, quarantine workflows, and supplier obligations are designed to fit your receiving and maintenance operations.

Step 03 / 05

Fleet patch feasibility classification

Every tool group is classified by patch feasibility: patchable, patchable-with-requalification, and never-patchable, creating an honest baseline from E191 status data.

Step 04 / 05

Compensating control deployment plan

For legacy classes, we design allowlisting, isolation, and monitoring controls that reduce risk without touching requalification status.

Step 05 / 05

Operationalisation and handover

Procedures, training, and metrics are handed to your team so the program runs without us, with quarterly review checkpoints if desired.

What you receive

Service deliverables

Documented E188 intake validation process with station specifications
Removable media and maintenance device control procedures
Supplier security requirements ready for contract insertion
Tool fleet patch feasibility classification (built on the E191 OS inventory)
Compensating control designs for legacy tool classes
Operational metrics and training for your intake and security teams
Standards alignment
SEMI E188SEMI E191SEMI E187IEC 62443
Applicable sectors
IDM FabsFoundriesOSAT FacilitiesR&D Fabs

Common questions

Frequently asked questions

Talk to RelyBlue

Ready to discuss Malware-Free Equipment and Legacy Patch Program?

An honest conversation about your OT environment. No sales pressure, no fear tactics.

  • You talk to a senior advisor, never a salesperson